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  • Writer's pictureSupply Chain Warehouses

How to Increase Order Accuracy in Warehousing

Updated: Mar 27

An essential component of any fulfillment center's operations is order accuracy. Order errors not only result in unhappy clients, but also raise expenses for returns, replacements, and possible lost revenue. For this reason, order accuracy must be given top priority in a warehouse, fulfillment center, or 3PL. Here are some effective strategies that you can use in order to increase order accuracy at your facility: 

Order fulfillment and accuracy in a warehouse

  • Standard Operating Procedures: Standard operating procedures (SOPs) and clear guidelines must be established before any order can be fulfilled. By standardizing processes such as picking, packing, and shipping, you minimize confusion among warehouse staff and create consistency in operations, ultimately reducing errors.

  • Consistent Training: To keep warehouse staff members informed about the most recent order fulfillment procedures, quality standards, and equipment operation, ongoing training sessions are crucial. Regular education not only improves accuracy but also boosts overall efficiency and employee confidence in their roles.

  • Make Use of Barcode Technology: Using barcode scanning technology expedites the inventory identification process for items. You have to account for human error when it comes to picking and processing orders. So, even though mistakes in manual identification will always occur, using barcode scanners to ensure the correct items are selected for each order can help minimize these mistakes.

  • Quality Control Checks: Strict quality control measures can be implemented at various stages of the fulfillment process. By doing this, the groundwork is laid for more successful error prevention before they become a more common occurrence. You can easily address any discrepancies and increase order accuracy by carrying out inspections to verify that the items were accurately chosen before packaging and shipping. An additional layer of verification can be added by implementing a ‘double-checking’ procedure, where a second employee confirms each order's accuracy before shipping. Order accuracy is also improved by this practice, which helps identify any mistakes that might have gone unnoticed during the initial picking process.

  • Utilizing Software such as WMS: A warehouse management system (WMS) is necessary to increase order accuracy in a warehouse because it provides real-time visibility and control over inventory. To help ensure that the right products are selected, packed, and delivered to customers, a warehouse management system offers features like barcode scanning and automated data capture. By pointing warehouse employees to an item's exact location, it speeds up order fulfillment processes and reduces the possibility of mistakes coming from human searching or misplacing. Order processing and inventory management processes are streamlined by a WMS, which reduces error-proneness and improves order accuracy overall.

  • Providing Ergonomic Equipment: Giving employees a little extra comfort level will be very helpful if they are processing hundreds of orders per day, every day of the week—something that is sometimes overlooked in warehouse environments. Lowering physical strain and fatigue in warehouse workers can be achieved by providing ergonomic tools. Among these are picking carts, packing stations, comfortable barcode scanners or scanner gloves, and many more. A comfortable work environment is necessary to maintain order accuracy because fatigue can impair concentration and cause errors. 

  • Analyzing Customer Feedback: Customer complaints and feedback regarding order accuracy issues are a valuable source of information that can identify areas that may require improvement. For instance, if a client consistently complains about orders that their customers have received which contain incorrect products or SKUs, then there is clearly a problem with the fulfillment process that needs to be addressed and fixed. By detecting recurring problems and putting measures in place to address the root causes, you can improve order accuracy and customer satisfaction.

  • Continuous Improvement: A culture of continuous improvement and frequent check-ins allow warehouse operations to constantly evaluate and enhance their procedures. Regular check-ins provide an opportunity to monitor progress and quickly handle any emerging issues. Through continuous communication and feedback loops, teams are able to identify potential sources of error, such as inventory management, picking and packing procedures, or communication breakdowns. This method helps to reduce errors and increase order accuracy. Also, this promotes a culture that encourages all members of the team to be open and share their ideas, creating a more positive work environment.

Adopting these strategies at your fulfillment center or third-party logistics (3PL) can significantly improve order accuracy, leading to increased customer satisfaction, lowered costs, and more efficient operations. Over time, these procedures should become mostly automated at your facility as they are implemented. Naturally, there's always a chance that orders will be incorrect due to human error, and that's something you should anticipate. However, if incorrect orders are consistent and ignored, they may eventually compound into much larger mistakes. It's important  to keep in mind that order accuracy requires consistent attention to detail, dedication, and a desire for excellence. If you are looking for a 3PL Provider that prides itself on order accuracy with all of our clients, click on the link below to fill out a contact form. An order fulfillment expert at Supply Chain Warehouses will get back to you shortly.

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